upsilon/doc/maintenance_manual.md

Upsilon Maintenance Manual. This document may be distributed under your choice of the GNU GPL v3.0 (or any later version), or under the CC BY-SA 4.0.

Introduction

This document is aimed at maintainers of this software who are not experienced programmers (in either software or hardware). Its goal is to contain any pertinent information to the devlopment process of Upsilon.

This manual is (hopefully) modular enough that you can just skip to the section you need without having to read the entire thing.

Organization of the Project

Upsilon uses LiteX and ZephyrOS for it's FPGA code. LiteX generates HDL and glues it together. It also forms the build system of the hardware portion of Upsilon. ZephyrOS is the kernel portion, which deals with communication between the computer that receives scan data and the hardware that is executing the scan.

LiteX further uses F4PGA to compile the HDL code. F4PGA is primarily made up of Yosys (synthesis) and nextpnr (place and route).

Required Knowledge

This document is written under the assumption that you are using Linux. You can make this work on other platforms but I don't know how to.

Verilog is critical for writing hardware. You should hopefully not have to write much of it.

The kernel is written in C. This C is different than C you have written before because it is running "freestanding."

The kernel uses Zephyr as the real-time operating system running the code. Zephyr has very good documentation and a very readable code base, go read it.

Tests are written in C++ and verilog. You will not have to write C++ unless you modify the Verilog files.

The macro processing language GNU m4 is used occasionally. You will need to know how to use m4 if you modify the main base.v.m4 file (e.g. adding more software-accessable ports).

Python is used for the bytecode assembler, the bytecode itself, and the SoC generator. The SoC generator uses a library called LiteX, which in turn uses migen. You do not need to know a lot about migen, but LiteX's documentation is poor so you will need to know some migen in order to read the code and understand how some modules work.

Compile Process

Although each component uses a different build system, you can run everything with

1. make (compile everything in this folder)
2. make clean (clean up all compiled files)

Setting up the Toolchain

The toolchain is primarily designed around modern Linux. It may not work properly on Windows or MacOS. If you have access to a computational cluster (if you are at FSU physics, ask the Physics department) then you should set up the toolchain on their servers. You will be able to compile things on any computer with an internet connection.

F4PGA

1. Clone F4PGA (if you want, checkout commit b6c5fff, but you should try checking out master first)
2. Run scripts/prepare_environment.sh. Note that you will need to change the environment variable $F4PGA_INSTALL_DIR if you do not have access to the default directory (which is root access).
3. Run scripts/activate.sh. If you run into problems, open the file and copy the source and conda commands manually into your terminal.
4. Install meson and ninja through pip.

All commands should be done in the conda environment.

Zephyr OS

These instructions are based on these, but the Zephyr environment should be installed into the F4PGA conda environment,

1. Run pip3 install west
2. Run

   west init $ZEPHYR_DIRECTORY/zephyrproject
   cd $ZEPHYR_DIRECTORY/zephyrproject
   west update
   west zephyr-export
   pip install -r ~/zephyrproject/zephyr/scripts/requirements.txt
   cd $ZEPHYR_DIRECTORY/zephyrproject
   wget https://github.com/zephyrproject-rtos/sdk-ng/releases/download/v0.16.0/zephyr-sdk-0.16.0_linux-x86_64.tar.xz
   wget -O - https://github.com/zephyrproject-rtos/sdk-ng/releases/download/v0.16.0/sha256.sum | shasum --check --ignore-missing
   tar xvf zephyr-sdk-0.16.0_linux-x86_64.tar.xz
   cd zephyr-sdk-0.16.0
   ./setup.sh
   

LiteX

1. Download litex_setup.py from the LiteX repository, Upsilon uses 2022.08 to some directory (don't put it in your home directory because there will be a bunch of downloaded repositories.
2. Run litex_setup.py --init --install --user --tag 2022.08
3. Download a GCC RISC-V cross compiler. If you have root access to the build machine, then you can probably install this with your package manager. Users of Ubuntu 14 can download the sifive GCC. Otherwise you will have to compile a cross compiler (x86_64 host to RV32I target) manually.
4. Put the GCC RISC-V cross compiler in your $PATH variable.

FPGA Build System

Make sure F4PGA and a RISC-V GCC compiler are in your path. Then just go into the firmware folder and run make. This should generate everything you need and compile the software. The synthesis suite is single threaded. This will take about 15-20 minutes on a good computer.

The FPGA firmware (aka gateware) build system is designed in a recursive manner. That means that each directory has a Makefile that processes all the files in the directory. There is a common.makefile in the rtl/ directory that is used when a rule (such as preprocessing a Verilog source file) is used in multiple Makefiles.

For the Arty A7, the bitstream is firmware/build/digilent_arty/gateware/digilent_arty.bit.

Software Build System

The software build system uses files that are generated by the FPGA compile process. The number one reason why software won't work when loaded onto the FPGA is because it is compiled for a different FPGA bitstream. If you have an issue where software that you know should work does not, run make clean in the FPGA build system and rebuild it from scratch.

This requires at least CMake 3.20.0 (you can install this using conda). Afterwards just run make and everything should work. Everything is managed by the CMakeLists.txt and the prj.conf, see the Zephyr OS documentation.

The kernel is /software/build/zephyr/zephyr.bin

If you make a change to CMakeLists.txt or to prj.conf, run make clean before make.

Make can run in parallel using -j${NUMBER_OF_PROCESSORS}. Add this to the buidl/zephyr/zephyr.bin in /software/Makefile to makeyour builds faster. Remove this argument when you are attemping to fix compile errors and warnings (it will make the build output easier to read) but put it back when you fix them.

Loading the Software and Firmware

Network Setup

You will need the FPGA and the controlling computer on the same wired network. DO NOT CONNECT THE FPGA TO A WIDE NETWORK. USE A PRIVATE LAN THAT ONLY CONTAINS THE CONTROLLING COMPUTER AND THE FPGA. DO NOT ATTEMPT TO CONNECT THE FPGA TO THE INTERNET. The controlling computer can still connect to the internet, but through another LAN port. The best thing to do is to buy a USB to Ethernet adapter.

You will need some way to do DHCP. The best way is to use a router, but a standard wireless router will not fly with any IT department because of the security risk. You need to find a non-wireless router (like a managed switch). You can even retrofit an old computer into a router (just needs another ethernet port).

The default TFTP client connects to 192.168.1.50.

Connecting to the FPGA Over USB

Connect to the FPGA over USB and run litex_term /dev/ttyUSB1 (or whatever connection it should be) and you should see the LiteX BIOS come up.

Loading the Firmware

Connect the FPGA to a computer using a Micro-USB to USB cable. Run openFPGALoader -c digilent digilent_arty.bit to upload the firmware (gateware) to the controller.

You can load the software using serial boot but this is very slow. The better thing to do is to use TFTP boot, which goes over Ethernet. WHEN YOU RUN TFTP, DO NOT EXPOSE YOUR INTERFACE TO THE INTERNET CONNECTED NETWORK INTERFACE. THIS IS A BIG SECURITY RISK. ONLY RUN TFTP FOR THE AMOUNT OF TIME REQUIRED TO BOOT THE CONTROL SOFTWARE. You can read about how to setup a TFTP server on the OpenWRT wiki. On Linux, run

dnsmasq -d --port=0 --enable-tftp --tftp-root=/path/to/firmware/directory --user=root --group=root --interface=$INTERFACE

Do not use --tftp-no-blocksize. The controller will only read the first 512 bytes of the kernel.

In the root of the TFTP server, have boot.bin be the kernel binary (zephyr.bin).

FPGA

Upsilon runs on a Field Programmable Gate Array (FPGA). FPGAs are sets of logic gates and other peripherals that can be changed by a computer. FPGAs can implement CPUs, digital filters, and control code at a much higher speed than a computer. The downside is that FPGAs are much more difficult to program for.

A large part of Upsilon is written in Verilog. Verilog is a Hardware Description Language (HDL), which is similar to a programming language (such as C++ or Python).

The difference is, is that Verilog compiles to a piece of hardware that deals with individual bits executing operations in sync with a clock. This differs from a piece of software, which is a set of instructions that a computer follows. Verilog is usually much less abstract than regular code.

Regular code is tested on the system in which it is run. Hardware, on the other hand, is very difficult to test on the device that it is actually running on. Hardware is usually simulated. This project primarily simulates Verilog code using the program Verilator, where the code that runs the simulation is written in C++.

Instead of strings, integers, and classes, the basic components of all Verilog code is the wire and the register, which store bits (1 and 0). Wires connect components together, and registers store data, in a similar way to variables in software. Unlike usual programming languages, where code executes one step at a time, most FPGA code runs at the tick of the system clock in parallel.

To compile Verilog to a format suitable for execution on an FPGA, you synthesize the Verilog into a low-level format that uses the specific resources of the FPGA you are using, and then you run a place and route program to allocate resources on the FPGA to fit your design. Running synthesis on its own can help you understand how much resources a module uses. Place-and-route gives you timing reports, which tell you about major design problems that outstrip the capabilities of the FPGA (or the programs you are using). You should look up what "timing" on an FPGA is and learn as much as you can about it, because it is an issue that does not happen in standard software and can be very difficult to fix when you run into it.

Once a bitstream is synthesized, it is loaded onto a FPGA through a cable (for this project, openFPGALoader).

Recommendations to Learners

Gisselquist Technology is the best free online resource for FPGA programming out there. These articles will help you understand how to write good FPGA code, not just valid code.

Here are some exercises for you to ease yourself into FPGA programming.

• Write an FPGA program that implements addition without using the + operator. This program should add each number bit by bit, handling carried digits properly. This is called a full adder.
• Write an FPGA program that multiplies two signed integers together, without using the * operator. The width of these integers should not be hard-coded: it should be easy to change. What you write in this is something that is actually a part of this project: see boothmul.v. You do not (and should not!) write it just like Upsilon has written it.
• Write an FPGA program that communicates over SPI. For simplicity, you only need to write it for a single SPI mode: look up on the internet for details. There is an SPI slave device in this repository that you can use to simulate an end for the SPI master you write, but you should write the SPI slave yourself. For bonus points, connect your SPI master to a real SPI device and confirm that your communication works.

For each of these exercises, follow the complete "Design Testing Process" below. At the very least, write simulations and test your programs on real hardware.

Control and Status Registers in Hardware

LiteX uses "Control and Status Registers" (CSRs) to communicate between the CPU and any Verilog modules. (RISC-V CPUs have something with the same name, but Upsilon does not use that.)

Design Testing Process

Simulation

When you write or modify a verilog module, the first thing you should do is write/run a simulation of that module. A simulation of that module should at the minimum compare the execution of the module with known results (called "Ground truth testing"). A simulation should also consider edge cases that you might overlook when writing Verilog.

For example, a module that multiplies two signed integers together should have a simulation that sends the module many pairs of integers, taking care to ensure that all possible permutations of sign are tested (i.e. positive times positive, negative times positive, etc.) and also that special-cases are handled (i.e. largest 32-bit integer multiplied by largest negative 32-bit integer, multiplication by 0 and 1, etc.).

Writing simulation code is a very boring task, but you must do it. Otherwise there is no way for you to check that

1. Your code does what you want it to do
2. Any changes you make to your code don't break it

If you find a bug that isn't covered by your simulation, make sure you add that case to the simulation.

The file firmware/rtl/testbench.hpp contains a class that you should use to organize individual tests. Make a derived class of TB and use the posedge() function to encode what default actions your test should take at every positive edge of the clock. Remember, in C++ each action is blocking: there is no equivalent to the non-blocking <=.

If you have to do a lot of non-blocking code for your test, you should write a Verilog wrapper for your test that implements the non-blocking code. Verilator only supports a subset of non-synthesizable Verilog. Unless you really need to, use synthesizable Verilog only. See firmware/rtl/waveform/waveform_sim.v and firmware/rtl/waveform/dma_sim.v for an example of Verilog files only used for tests.

Test Synthesis

Yosys only accepts a subset of Verilog. You might write a bunch of code that Verilator will happily simulate but that will fail to go through Yosys.

Once you have simulated your design, you should use yosys to synthesize it. This will allow you to understand how much and what resources the module is taking up. To do this, you can put the follwing in a script file:

read_verilog module_1.v
read_verilog module_2.v
...
read_verilog top_module.v
synth_xilinx -flatten -nosrl -noclkbuf -nodsp -iopad -nowidelut
write_verilog yosys_synth_output.v

and run yosys -s scriptfile. The options to synth_xilinx reflect the current limitations that F4PGA has. The file xc7.f4pga.tcl that F4PGA downloads is the complete synthesis script, read it to understand the internals of what F4PGA does to compile your verilog.

Test Compilation

I haven't been able to do this for most of this project. The basic idea is to use firmware/rtl/soc.py to load only the module to test, and to use LiteScope to write and read values from the module. For more information, you can look at the boothmul test.

Software Programming

The "software" is the code written in C that runs on the FPGA. This handles access to hardware components, running scripts sent by the controlling computer, and sending information between the hardware and the controlling computer.

Crash Course in Multithreaded Programming

Each script (up to 32 by default, change by redefining a macro) runs in a separate thread. This allows for multiple scripts to execute without having to explicitly hand control from one component to another, but since there is no defined execution path (one thread may execute before or after another thread), the program must handle scripts attempting to access the same component.

Upsilon handles multiple threads using

1. Mutexes
2. Thread Local Storage

Mutexes ("mutual exclusion") are objects that only allow for one thread to access them at a time. When one thread locks a mutex, other threads attempting to lock the mutex sleep until the thread unlocks the mutex. After the thread that locked the mutex unlocks it, some other thread gets the mutex.

Mutex management is important because if multiple threads attempt to read or write to a converter at the same time, the scripts could deadlock, requiring a hard reset of the system. (You could add manual deadlock aborting by adding new commands that call k_thread_abort, as long as all threads are not deadlocked. This is a hack but may be necessary.)

Each thread can lock the mutex as many times as it wants, but it must unlock the mutex the same number of times. Thread local storage (the __thread modifier) is used to count the number of times that each mutex is locked by a thread. Since (as the name implies) TLS is thread-local, there is no need to control access to it by mutexes: each thread gets its own local version of the thread local variables.

The software has to count the number of recursive locks because when the thread finally releases control of the mutex, another thread must be able to access the hardware in a well defined state: it should not attempt to write to hardware while the hardware is running (certain specific exceptions apply). When the unlock routines (see for example waveform_release()) reach the final unlock (e.g. waveform_locked[i] == 1), the software waits for the hardware to finish what its doing before unlocking.

The kernel implements "time-slicing", which means that each running program executes in chunks. After each chunk is finished, another program can execute. The amount of time for each thread is controlled by CONFIG_TIMESLICE_SIZE in prj.conf. When executing critical code, use k_sched_lock and k_sched_unlock.

TODO: Use k_thread_time_slice_set to implement an abort check for threads.

Crash Course in Network Programming

The kernel communicates with the controlling computer using a TCP/IP connection. You should connect the controller and the computer to a router and assign the kernel a static IP.

Each script that runs on the kernel is a separate connection. Each connection runs on a separate thread, because each thread runs a Creole interpreter.

TCP can usually detect when a connection breaks, but you should gracefully shutdown all connections. Otherwise dead connections can hang around for minutes at a time.

Static IPs

The client and controller IPs are baked into the software and firmware at build time. The software configuration is in software/prj.conf. The firmware configuration is in firmware/soc.py (see local_ip and remote_ip settings in SoCCore).

The controlling computer must have it's static IP on the interface connected to the controller to be the same as remote_ip. By default this is 91.168.1.100.

Logging

TODO: Do logging via UDP?

Logging is done via UART. Connect the micro-USB slot to the controlling computer to get debug output.

All you need to know is

• Use LOG_WRN for errors that you can recover from (i.e. closing a connection
• Use LOG_ERR for errors that are fatal and halt the firmware, requiring a reset
• Use LOG_INF for misc information (i.e. initialization completed, accepted connection, closing connection)
• Use LOG_DBG for debugging output

If you need debugging output, add a line of the form

set_source_file_properties(src_file PROPERTIES COMPILE_FLAGS -DFILE_LOG_LEVEL=4

This will enable debugging output for this file only. Do not enable debugging output for the entire system! This will make the debugging output unusuable.

When you are done, set 4 to 3 in that line.

TODO: Ethernet debugging output.

Control and Status Registers in Software

CSR read and write functions are generated by /firmware/generate_csr_locations.py. You should not need to directly call write and read on raw addresses. If you add a new CSR, add it to the generator script.

Implementation Information

CSRs can be used in software by using litex_write8, litex_read16, etc. In the Zephyr source, look at soc/riscv/litex-vexriscv/soc.h for the complete implementation. Also look at include/zephyr/arch/common/sys_io.h to see how these functions are implemented.

Do not directly write to CSR ports without using litex_writeN and litex_readN, and do not directly use sys_io.h functions. If you are not careful you will not access the registers correctly and you will crash the software.

Controlling Computer

Creole

Creole is the bytecode that the kernel runs. It is written using a python library. It looks very similar to assembly, but is custom built to make it easier to write direct assembly code.

Creole programs are the scripts run by the kernel to communicate with hardware and send messages over Ethernet to the controlling computer. Each creole program should do one thing: i.e. monitor an ADC, run the raster scan, output waveforms, etc.

Creole programs should reserve the hardware modules (DAC, ADC, CLOOP, waveforms) that they use explicitly. This makes your program faster and less error prone.

Since the Creole assembler is a python library, you can use things like Python format strings to automate production of Creole code. You can also add virtual instructions (by directly modifying the library) easily.

Creole has a concept of data blocks, assigned using the DB command. These blocks are used for waveforms and for printing sets of data out to the datastream.

Creole uses a self-synchronizing code to detect encoding and transmission errors. This makes programs bigger, but you should not write big Creole programs.

The controlling computer sends a 16 bit little endian unsigned integer (the size of the Creole program in bytes) followed by Creole bytecode.

Hacks and Pitfalls

The open source software stack that Upsilon uses is novel and unstable.

LiteX

Set compile_software to False in soc.py when checking for Verilog compile errors. Set it back when you do an actual compile run, or your program will not boot.

If LiteX complains about not having a RiscV compiler, that is because your system does not have compatible RISC-V compiler in your $PATH. Refer to the LiteX install instructions above to see how to set up the SiFive GCC, which will work.

F4PGA

This is really a Yosys (and really, an abc bug). F4PGA defaults to using the ABC flow, which can break, especially for block RAM. To fix, edit out -abc in the tcl script (find it before you install it...)

Yosys

Yosys fails to calculate computed parameter values correctly. For instance,

parameter CTRLVAL = 5;
localparam VALUE = CTRLVAL + 1;

Yosys will silently fail to compile this, setting VALUE to be equal to 0. The solution is to use macros.

Reset Pins

On the Arty A7 there is a Reset button. This is connected to the CPU and only resets the CPU. Possibly due to timing issues modules get screwed up if they share a reset pin with the CPU. The code currently connects button 0 to reset the modules seperately from the CPU.

Clock Speeds

The output pins on the FPGA (except for the high speed PMOD outputs) cannot switch fast enough to

Macros

Verilog's preprocessor is awful. F4PGA (through yosys) barely supports it.

You should only use Verilog macros as a replacement for localparam. When you need to do so, you must preprocess the file with Verilator. For example, if you have a file called mod.v in the folder firmware/rtl/mod/, then in the file firmware/rtl/mod/Makefile add

codegen: [...] mod_preprocessed.v

(putting it after all other generated files). The file firmware/rtl/common.makefile should automatically generate the preprocessed file for you.

If The Controlling Computer Cannot Connect to the Internet

When you connect your computer to the controller over Ethernet, your computer may attempt to route all traffic over the controller network (since it is wired) instead of another network (like a wireless network). This means that your computer can't connect to the internet (or your connection is really slow). If this happens to you on a Linux machine, you can change the routing table.

Run route -n (or ip route if this does not work) to print the routing table. Find the entry named default via [...] dev eth-interface. This is the default route for the ethernet device. Remove it using ip route del default via [...] dev eth-interface.

If the route keeps on reappearing, delete it and quickly enter ip route del default via [...] dev eth0 metric 65534. This will make the route the last priority.

Getting The Correct IP for the Controlling Computer

Some routers can automatically assign IPs based on MAC address. If your computer can do that, great. Otherwise you will need to configure your computer with a static ip.

1. Remove your computer from the DHCP list that the router has.
2. Run ip link set eth-interface up.
3. Then run ip addr and run ip addr del [ip] dev eth-interface on each ip on the ethernet interface that is connected to the controller.
4. Run ip addr add 192.168.1.100/24 dev eth-interface (or whatever ip + subnet mask you need)
5. If ip route does not give a routing entry for 192.168.1.0/24, run ip route add 192.168.1.0/24 dev eth0 proto kernel scope link (again, change depending on different situations)

This will use the static ip 192.168.1.100, which is the default TFTP boot IP.